Implement personalized surgery
A new way of designing.
OneOrtho is the winner of the 2030 global innovation competition, based on a simple idea: design devices adapted to each individual’s anatomy and simplify the supply chain for manufacturers and healthcare establishments, while reducing environmental impact.
Faced with rising patient expectations and the growing complexity of surgical procedures, the customization of devices and instruments is becoming a major challenge. With OneCustom, we give surgeons and manufacturers access to tailor-made solutions, designed specifically for each procedure based on the patient’s medical imaging.
OneCustom
Presentation
Replacing mass production with mass customization for individualized treatment of bone and ligament pathologies: this is our vision and the challenge we propose to take up for your products.
We have already successfully taken this on board in the design of a unicompartmental knee range, in order to obtain implants with optimized bone coverage, centered position, reduced operating and hospital times, and consequently a lower risk of infection.
Today, we create digital twins manually or automatically (using AI) from patient imaging data, which are processed in a digital workflow validated and controlled by our teams.
These digital twins can then be used to design custom devices, adapted to your requirements and implant ranges.
Whether it’s joint surgery in orthopedics or maxillofacial surgery, thanks to 3D modeling and rapid manufacturing technologies, our intraoperative restitution solutions enable reliable transfer from planning to the operating room.
Our commitment: innovation and continuous improvement to facilitate and optimize your product layout.
Single-use instruments
As the first step towards customized solutions, 3D-printed single-use offers an opportunity to simplify the use of ancillary equipment and the associated supply chain in healthcare establishments. We have designed this solution in synergy with our planning solutions to provide a unique response to the surgical act.
Single use
Our solution
Our single-use instruments, delivered in sterile condition, can be used to complete custom instrumentation without requiring reusable ancillary equipment.
We design and produce these single-use 3D-printed ancillary components, then clean, package and Gamma sterilize them for turnkey use as soon as they are delivered to the healthcare facility.
Single use
Key features
Guaranteed traceability and safety
Each device is sterilized and individually packaged, ensuring traceability in compliance with regulations and eliminating the risk of cross-transmission of infectious agents.
Short development times using the AGILE method
The products are designed for intuitive use and maximum performance under clinical conditions.
Rapid production of small batches
Products are delivered Gamma sterilized, simplifying inventory management and operational preparation.
Optimized management of ancillary equipment
Single use
Advantages of single-use
Simplification of reusable ancillaries
- Lower prices and associated CAPEX
- Reduced transport weight
- Reduced transport costs
Shorter time-to-market for new designs
- No mold modification
- No ancillary retrofit
- Proactive collaboration with healthcare professionals
- A simple update of the print file
A single production flow that complies with quality and regulatory requirements
- Flow compliance with regulatory requirements
- Design compliance with current standards
A tried-and-tested resistant material
- Biocompatible material (Nylon, SLS technology)
- Precise production
- Used for over 20 years in orthopedics
Simplified training
Using single-use instruments simplifies training processes for medical staff, as they don’t have to familiarize themselves with a variety of reusable instruments.
Health and safety
Single-use instruments help reduce the risk of nosocomial infections by eliminating the possibility of cross-contamination linked to instrument reuse.
Custom instruments
Every procedure is unique, just like every patient.
With OneCustom we offer tailor-made surgical instruments, designed to meet the specific needs of each case.
Combined with our planning solution to create the patient’s digital twin, whether for orthopedic or maxillofacial surgery, custom instruments are precise and reliable intra-operative rendering tools, promoting optimal surgical results.
Custom made
Our solution
In collaboration with surgeons and medical device manufacturers, we develop surgical guides that adapt perfectly to the patient’s anatomy and are compatible with reusable instrumentation, guaranteeing precise, efficient gestures during surgery.
The success of operations is reinvented, while intraoperative problems are anticipated.
Custom made
Key features
Custom made
Custom-made devices are adapted to the patient’s anatomy in a planned prosthetic position.
Compatibility with reusable instrumentation
Instruments are designed to be used with the same fastening, cutting and checking equipment…
Durable, biocompatible materials
Manufactured in biocompatible Nylon 12, autoclavable and suitable for single use.
Optimum ergonomics
Ergonomics are adapted to the user (right-handed/left-handed) to facilitate handling by surgeons, minimizing fatigue and enabling intuitive use during surgery.
Easy identification
We integrate visual elements or codes to facilitate rapid device identification, traceability and understanding of surgical parameters, minimizing potential errors.
Full documentation
Comprehensive documentation including clear instructions for use, surgical case planning data and recommendations for safe and effective use during surgery.
Custom made
The benefits of customization
Precision and adaptation
Customized design and manufacture of ancillary equipment enables precise adaptation to the specific needs of each patient, based on preoperative planning and anatomical characteristics.
Customized compatibility
Our custom-designed ancillaries enable precise adaptation to the specific needs of your instruments. Depending on the dimensions and desired level of hybridization with your reusable instruments, we adjust our guides to suit.
Collaboration with healthcare professionals
We work closely with healthcare professionals to understand their specific needs and tailor your solutions accordingly, reinforcing confidence in your products.
Workflow
The products
Digital workflow
OneOrtho’s Digital Workflow is a solution that digitizes and optimizes every stage of the manufacturing process.
This digitalized process is designed to integrate and automate production processes in the healthcare sector. It guarantees optimum flexibility and responsiveness to meet the needs of surgeons and manufacturers.
Digital workflow
Our solution
From DICOM images of the patient, which conform to a strict protocol, we produce the patient’s digital bone twin. We then automatically position your implants on this twin according to implant-specific algorithms.
The twin can be created by hand in small batches, or automatically using an AI model. Automatic default planning is also provided, and can be checked by the manufacturer before being made available to the practitioner.
Digital workflow
Benefits of digital workflow
Precise patient modeling
Create precise digital models of the patient, incorporating specific anatomical data.
Objective: provide detailed visualization of anatomical structures relevant to surgical planning.
Medical imaging integration
Enable easy import and fusion of data from various medical imaging sources (MRI, CT, X-rays) to obtain a complete representation of the surgical site.
Surgery simulation
Offer the option of simulating different surgical procedures on the digital twin, enabling surgeons to visualize and analyze potential outcomes before the actual procedure.
Cross-platform accessibility
Enable access to the digital twin from different tools (computers, tablets or mobile devices), for maximum flexibility in surgical planning.
Data security
Ensure maximum security for digital twin data, in line with regulatory standards for the protection of sensitive medical information.
Immersive visualization
Offer immersive visualization features, such as virtual or augmented reality, to enable surgeons to fully immerse themselves in the digital twin and explore the surgical site in detail.
Trajectory and motion analysis
Integrate tools to analyze surgical tool trajectories and associated movements, enabling optimized planning to minimize risk and improve surgical precision.
Remote collaboration
Facilitate collaboration between members of the surgical team, even from a distance, by enabling simultaneous access to the digital twin for real-time discussions and collaborative decision-making.
Real-time updates
Integrate real-time update capabilities to reflect changes made during surgery, providing a live view of the surgical site during the procedure.
Virtual training
Use the digital twin as a training tool for surgeons, interns and medical staff, enabling virtual practice prior to actual surgery.
Post-operative analysis
Integrate post-operative analysis tools to compare actual results with pre-operative simulations, enabling continuous improvement of surgical planning processes.
Improve planning accuracy
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OneCustom
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